- Secure your bike and remove rear
wheel assembly and possibly the fender
- Jack up Bike frame to about 4 or
5 inches
- Install your pulley and brake
rotor flush against the differential using the
provided bolts and RED Loctite.
(If
you use the stock 1999 and under HD pulley you will need
to use only the 2 x 1 1/8 preload pipe spacer and
Torque bolts to stock HD specs on to the differential.)
(If
you use a 2000 and up HD pulley you would have to use
both the provided small 2 x 3/8 preload pipe
spacer pulley spacer along with the standard 2x 1
1/8 preload pipe spacer. You may need to counter bore
the pulley bolt holes to allow the bolts to clear the
bearing.)
(If
you use a chain and sprocket you will need to space the
sprocket out from the differential to align it with the
transmission sprocket or use a dished sprocket and you
may need to machine your provided preload pipe spacers
down to allow 5/8 of the differential to insert into
the axle bearing. )
(Make
sure to use the proper preload pipe spacers which allow
5/8 of the differential to insert into the axle
bearing if not the differential will move side to side.)
4.
Take the pulley side of the differential and
insert it into the pulley side (long axle shaft) of the
ISS
5.
Move the pulley side of the suspension inside the
belt, but leave the belt off of the pulley and position
the belt toward the center of the suspension
- Install the brake side of the
ISS (short axle shaft) into the brake rotor side of
the differential, make sure the differential is
fully seated in the axle bearings
- Block up the ISS high enough to
align with holes on the brackets or use the wheels
and move it into place in between brackets on the
frame or the swingarm
- Now pin the ISS to the mounting
brackets using the shaft bolts through the
unthreaded holes on the H-plates of suspension
- Once the suspension is pinned in
place with the bolts install the front 11 Ό" x
1 Ό" spacer shafts between the swingarm and
the ISS using the large 1 Ύ " bolts
- Pivot the suspension forward
until you can put the belt on the pulley (the two 11
Ό shafts must be off in the rear of the
suspension to do this) once belt is on pulley
install the rear 11 Ό" x 1 Ό" spacer
shafts using the shorter 1 ½" bolts
(If
your bike has a swing arm you will need to make a strut
to eliminate the up and down movement in the swingarm so
the only suspension will be in the rear end.
Block the ISS up high enough to
attach struts to the fender struts. The struts bolt onto
the inside or outside (depending on the bike) of the ½
fine threaded holes next to the front shock towers of
the H-bracket on the ISS. Check for
clearance between the pulley and strut bolt. You
will attach the top of the strut to a hole in the fender
strut that will allow the strut to be in a vertical
position)
*(For bikes with a rubber mount motor (FXD, FLT, FXR or 05 and later
Sportsters) use the provided rod end struts, the struts
must be attached before the differential is installed on
some models, install same as above struts.
Adjust in or out to set ride height. )
- Hook up the airline kit so the
front and rear shocks are attached to each other on
each side but the left and right sides are separate (refer to your airline instructions for airline kit assembly, (check
pressure before riding, do not ride without any air)
- Reinstall the Wilwood brake, add or remove spacers until caliper is
centered on the rotor (steel braided lines are
needed) Brakes must be bench bled
with brake lower than the master cylinder. Use a
piece of 3/8 thick steel to keep pistons from
moving. Bleed all valves and maneuver caliper
vertically to remove bubbles. (If done properly
Brakes will not be spongy.)
- Tighten down all bolts (re-torque
every 5,000 miles and periodically check belt/chain
tension)
-Chevy
Bolt Pattern 5 X 4 Ύ with 12mm x 1.5 Studs use
12mm X 1. 5 lug nuts Make sure lug nut does not bottom
out on stud.
-For
the ISS only we recommend an aftermarket 18 x
9.5 Corvette rim and a 275 40 18 tire with the Flat
fender kit and a 255 35 18 with the round rolled fender.
Not all rims will work with our flanges, the
pilot on the wheel may hit the shoulder on the flange,
test fit on hub before mounting tires.
-The Fixed
Axle requires a deep dish, positive offset or
a negative backspace rim.
The purpose is to make the trike wide as possible
using the correct backspace.
We recommend a 15 X 8-10 wheel with a
negative backspace.
-We
always recommend raked triple trees to help ease the
steering. You will also need to tighten the neck stem
nut down much tighter than a motorcycle to avoid front
end wobble.
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